How to Make Use of Your Rack-End Space in a Warehouse

Modulean Rack End Boards

Floor space is one of the most precious assets in a warehouse. It must be used effectively to minimize costs and maximize productivity. Products like the Modulean Rack End Boards allow businesses to use otherwise untapped warehouse space. Learn about Modulean Rack End Boards and other warehouse space-saving products below. 

MODULEAN® RACK END BOARDS

Mondulean Rack End Boards are a set of custom shadow boards for the end of racking systems. Shadow boards are visual tools used to stock items. It has slots or contours for tools and items to show where they should be placed on the board. This helps with organization and ensures items are in the appropriate places. 

The Rack End Boards are designed for warehouse practices and to fit end-of-aisle racking systems. This makes it easier to keep these high-traffic areas organized without sacrificing warehouse space. 

Rack End Boards come in two sizes. The standard is 2000mm high x 900 mm wide (79 inches high x 35 inches wide) and 2000mm high x 1100mm wide (79 inches high x 43 inches wide), making it suitable for different pallet racking types. The boards are available in seven designs: 

  • Sanitizing  
  • Cleaning
  • First aid 
  • Fire safety 
  • Rack Sack 
  • Rack assessment 
  • Whiteboard 

Each design is available in four color options – red, blue, green, or yellow; and equipped with a title frame, fixings, and weight load notice to help businesses comply with regulations. The boards can also be purchased with single or double aisle markers. 

Learn more about Modulean Rack End Boards on the Beaverwood website. The other shadow board variants can be found here

If you are interested in this product for your Canadian or U.S. company, contact Ted Gallardo at [email protected].

Racksack®

The Rack Sack is a reusable trash receptacle for warehouse and industrial workplaces. Like the Rack End Boards, the Racks Sack is designed to save valuable warehouse space with installation on otherwise unused areas. 

rack sack

The Rack Sack is a 42-gallon / 191 L trash receptacle made from tough, waterproof polyester. It hangs from uprights frames using S hooks and has easy-to-read labeling designed to help simplify trash segregation. The signage options include: 

  • Blank, aluminum, wood & timber, building material, electrical, general waste, letterman symbol – no text, plastic only symbol – no text, and various other combinations. 

The Rack Sack is lightweight, easy to handle, and affordable, costing only $49.50. It is also available in a smaller version, perfect for desks and smaller workbenches. Check out the Rack Sack Mini here.

BECOME A RACK SACK DISTRIBUTOR

Interested in distributing this product? Send inquiries to [email protected] Reseller certificate required. More info here.

BECOME A RACK SACK WEB AFFILIATE

To become a commission-earning web affiliate (no reseller certificate required), you can click here. Earn commission by referring customers to our store and get paid when they buy from us.

RACK END BARRIERS

Rack End Barriers are designed to protect racking from vehicle collisions. Machine handling equipment, like forklifts, are used to load and unload items from racking systems. These machines are large and often operate in narrow spaces with decreased visibility. Therefore, collisions are common, and repeated impacts can damage the system’s integrity. Rack-end barriers provide a layer of protection between warehouse machinery and racking.

Rack-end barriers are designed to minimize impact from machinery. They are made from a durable, flexible HDPE polymer with a foam diffuser. These are highly visible and designed to deflect under impact without getting damaged.

The Rack End Barriers are available in single or double barrier styles, with two size options – 1200mm (~47 inches) and 2400 mm (~95 inches). Each variety comes in three colors:

  • Colorfast yellow and grey
  • Hi-Vis, yellow and blue
  • Safety yellow and grey

AISLE AND FLOOR MARKERS 

Markers are designed to highlight areas within a business. It allows workers or customers to locate a product or service quickly. This saves time and improves identification, which is essential in fast-paced work environments like warehouses. 

Aisle markers are used to identify aisles or bays in a warehouse, while floor markers highlight various areas in the facility and inform about important messaging. For example, check out the Half-Circle Floor Marker below. 

Half-Circle Floor Markers are large floor graphic markers for use on various surfaces. It is available in 12 text designs and eight non-text designs. They are made from anti-slip laminate and feature a strong, permanent adhesive to stop them from peeling and lifting. Design options include:

  • Authorized Personnel Only, Fire Escape Keep Clear, Quarantine Area, Do Not Block, CCTV In Operation, Watch Your Step, Forklift Area, Recycling Area, General Waste, Mixed Card & Paper, Plastic Only, Recycled Symbol, General waste Symbol, Mixed Paper & Card Symbol, Plastics Symbol, Fire Extinguisher Symbol, Fire Exit Symbol, Forklift Symbol, PPE Must Be Worn, PPE Symbol  

WEIGHT LOAD NOTICES

Weight load notices are signage that identifies weight loadings, procedures, and maintenance of racking systems. These improve warehouse safety by ensuring all workers know how to handle, use, and maintain racking properly. Contact [email protected] for ordering information in the US and Canada.

10 Ways to Use Rack Sacks in the Warehouse

rack sacks

Rack sacks are industrial-strength polyester bags that can be deployed to your warehouse and hung on the end units of your pallet racks to collect garbage. Essentially rack sacks are reusable industrial-strength garbage bags.

Need to order rack sacks for your customers? Learn more or contact us at [email protected]

Here are 10 ways to use rack sacks in the warehouse:

Here are several ways to employ rack sacks in your warehouse or industrial facility.

  1. Rack sacks are heavy-duty bags that can hold 5.6 cubic feet (160 L ) of garbage so they are ideal for general purpose drop points for general trash use
  2. Racksacks come with various symbols on them so they can be used to segregate recycled materials.
  3. Rack sacks are made from reinforced double-stitched polyester so they can be use to hold sharp-edged garbage like broken glass or splintered pallet racks.
  4. They are ideal as a repository for debris that can be a tripping hazard for pedestrians in a work house or can be an obstruction for warehouse equipment such as pallet jacks or forklifts
  5. Racksacks are waterproof so they can be used to hold wet or soiled garbage and can be hosed out easily to keep them clean when emptied.
  6. Rack sacks are ideal if you want to dedicate some to hold used or offcut shrink wrap.
  7. Rack sacks come in color-coded designs for a variety of use-specific deployments.
  8. They are versatile so they can be attached to warehouse racking, shelving, trolleys, roll cages, stillages, mobile steps, and many more.
  9. Rack sacks are great bags that can be used on delivery trucks or vans as a repository to keep cargo spaces free of garbage and debris.
  10. Rack sacks are toughly made so they can be used outside to collect landscaping organic waste, soil or other similar materials.

You can resell racks sacks in Canada and the USA by becoming a Lean Inc distributor. Contact us at [email protected]

Compare LPG Forklift to Hydrogen Forklift

Hydrogen fuel cell for a forklift without covers

Compare LPG forklift to hydrogen forklift. To understand the fuel and maintenance savings available by switching from a propane (LPG) forklift to a hydrogen forklift, calculate your savings below. Our savings calculator will help identify the costs of running a propane forklift compared to a hydrogen fuel cell forklift. Your savings are based on the information you provide and some key industry data points.

Propane Forklift

Propane forklifts are a very popular PIT (powered industrial forklift) in the United States. The reason is that the forklift is inexpensive to buy and easy to refuel. But most warehouse managers do not realize that the cost of forklift maintenance and the cost of fuel is far higher than an electric forklift that is equipped with a hydrogen fuel cell.

propane forklifts parked in a row
Toyota Propane Forklifts

Electric Forklifts Equipped with Hydrogen Fuel Cells

Electric forklifts powered by hydrogen fuel cells are less expensive to fuel and less expensive to maintain.

Forklift fuel cell being fueled with hydrogen
Forklift fuel cell being fueled with hydrogen

Compare LPG forklift to hydrogen forklift. Calculate your maintenance and fuel-saving below. You will find that LPG forklifts are far more expensive to run than electric forklifts powered by hydrogen fuel cells.

Buy Hydrogen Forklifts Here

If you are interested in hydrogen fuel-cells for forklifts, visit this link.

Plug Power Sells Hydrogen Fuel Cells for Forklifts

Plug Power calls their fuel cells for forklifts, GenDrives.

GenDrive hydrogen fuel cells are designed specifically with material handling power in mind. As a drop-in replacement, our units fit into an existing electric lift truck’s battery compartment as a one-to-one battery replacement.

Fuel cells for forklifts allow you to drive productivity and streamline operations while maximizing forklift fleet uptime. They are also a good approach for reducing greenhouse gas emissions in warehousing.


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Forklift Battery Maintenance Cost Calculator

FORKLIFT BATTERY MAINTENANCE COST CALCULATOR

If you are trying to estimate the costs to maintain a forklift battery. look no further. This forklift battery maintenance cost calculator will model for you the costs that go into the proper maintenance of a forklift battery and a forklift battery charger.

The Cost to Water Forklift Batteries

Battery companies will water your batteries for a charge. Using competitive battery watering service pricing, our calculator will estimate the cost to water your batteries on a regular basis.

Batteries need watering based the charging schedule. Batteries require water because during the charging cycle, the charger breaks apart the bonds of the water molecule into its component parts of hydrogen and oxygen. Those gases then escape from the battery into the atmosphere reducing the amount of water in the battery.

Your battery maintnenance technician then returns the water to each cell roughly every 2-weeks, but as often as every week in busy work applications.

The Cost to Repair Battery and Charger Connectors and Cables

Every time a forklift battery is charged, the charger and forklift connectors are inserted into each other to begin the charging process. Once the charge connection is complete, the cables are separated. Often, operators pull the connectors apart by the cables, damaging the cable insulation, the charger wire tips, and putting stress on the SB connectors. If the operator drops the connectors to the ground after the charging even, the connectors risk cracking, and the cables risk being damaged by forklifts rolling over the cables. We estimate that the cost to keep connectors and cables in good repair is $130/year. You can change this amount up or down.

Annual Battery Wash

Companies that perform regular battery washes save money in the long run. When acid escapes from the battery cells, it accumulates between the cells, at the bottom of the tray, and on the edges of the tray. Over time, it cause the tray to corrode and weaken. That is why many companies elect to wash their batteries.

Forklift Charger Maintenance

Many forklift and charger service companies offer an annual charger service. This usually involves an inspection and blowing out the cabinet. It is usually a good idea to have your chargers inspected regularly.